End-to-End solutions for
Digitally Printed Apparel manufacturers
Don’t work for your prints. Make your prints work for you.
Because when you do, everyone wins: your customers, your business, the environment
You can now rely on ONE single CAD software for all your Digitally Printed Apparel needs
Gemini CAD Systems offers a full suite of solutions that allows you to place and grade any artwork or print directly inside the pattern shapes so that, instead of cutting patterns from pre-printed rolls of fabric, you print and cut markers of art-filled patterns directly from the greige fabric
Sportswear
Fashion
Swimwear
Key Features of Digitally Printed Apparel
Easy to be creative
Enhance your designs with unique prints that adapt to the shape of the garment, and do not worry about sizes.
With Gemini, you can grade your prints like you grade your patterns.
Greater efficiency
Especially if you have to match the print at the seams.
Depending on the print and style, you could be saving up to 35% of fabric, ink, transfer paper and energy.
Easy to manage print placement
Manage and accurately match your prints in the development room, not on the cutting table or during assembly.
Shorter lead times
Respond quickly to trends and customer preferences with automatic order processing.
Greater operational flexibility
Don't get stuck with prints that do not sell. Test your prints in different styles and quickly repeat only those that sell or when they sell.
Better for the environment
The less the fabric is treated by various inks and chemicals the easier it is to recycle it. This is as true for rolls as it is for leftover fabric from cutting.
DEVELOP GARMENT PATTERNS
Seamless Print-To-Pattern Integration with:
When used in combination with AutomART Add-on, Creative STUDIO allows the user to import, place, layer, and manipulate printable artwork directly inside the pattern shapes. Special functions, such as grading and automatic matching across seams ensure perfect print quality for each size and with minimum effort.
3D VALIDATION
Convert any patterns into 3D actionable products
Visualize CAD patterns on a 3D avatar with its aesthetics and physical properties.
NESTING
Automatic & Efficient Nesting with:
Nest EXPERT and AutomART Nest Add-on automatically generate the most efficient print-to-pattern layouts (markers) in two file formats, one for digital printing and one for cutting. The solution relies on one of the most efficient nesting algorithms on the market and is adapted to both single and multi-machine, multi-core parallel processing.
PRINTING & SUBLIMATION
Unified CAD product design & artwork manipulation processes using just one CAD system.
Import any tech decoration files (EPS, PDF artwork, embroidery files, laser engraving files). Accurately position, adjust and decorate any CAD patterns and automatically grade decorated parts while keeping artwork proportions for each size. Automatically create EPS, PDF print, and production files.
CUTTING
Precise and Efficient Cutting with:
Vision CUT is an optical detection system designed to ensure the perfect match between a cut file and digitally printed fabric that may have been distorted during printing or handling. Efficient Collection of Cut Pieces with Cut COLLECT, a pick-by-light-drop-by-light system for cut pieces. It is designed to help the operator of the cutting system identify and place cut pieces into appropriate sewing containers.
SEWING
Automatically translate any declared CAD data into a beautiful, fully customizable and accurate TechPack
Comes as a PDF and is easy to edit, share and store as a company digital asset. Even complex patterns are now automatically converted into logical, visually appealing Tech Packs without the need of using other tools outside your CAD system.
PRODUCT FULFILLMENT
Gemini translated the manufacturing flowcharts into a digitized process so they can be easily used by anyone working in garment production, not only by pattern constructors. The entire organization can access the data instantly and you save time, control costs and supplies, know exactly how the product looks like before it is manufactured, and considerably diminish human error at the end of the production line.
LABELING
Automated label and barcode generation system, are all possible using one single CAD system. There is no need for a parallel design process run with other software tools. Create beautiful labels that automatically displays information using variable data such as Product Name, Size, product Care Info and other.
COST CONTROL ESTIMATES
Accurately visualize manufacturing costs by automatically integrating fabric pricing details into your BOM (BillOfMaterials). The complete automatization of the process allows to obtain real-time cost calculation and to manage also the flow of information for associated manufacturing processes.
ERP INTEGRATION
ERP integrations can easily be performed through modern APIs.
E-COMMERCE ORDER STATUS
The order status page updates in real-time as the status changes. This helps you to fulfill orders and communicate with your customers in a timely manner, leading to higher satisfaction and return business.
DEVELOP GARMENT PATTERNS
Seamless Print-To-Pattern Integration with:
When used in combination with AutomART Add-on, Creative STUDIO allows the user to import, place, layer and manipulate printable artwork directly inside the pattern shapes. Special functions, such as grading and automatic matching across seams ensure perfect print quality for each size and with minimum effort.
3D VALIDATION
Convert any patterns into 3D actionable products
Visualize CAD patterns on a 3D avatar with its aesthetics and physical properties.
PUBLISH TO E-COMMERCE
Now able to take your products to market in a matter of seconds with:
Publish true-to-life 3D products on your e-shop or PDF look-book and enjoy a zero inventory business model.
PRODUCT CUSTOMIZATIONS
Enable customers to choose different options for a product and to create their own configuration.
The product customization process happens exclusively online, linking customers’ unique preferences directly to the manufacturing line.
We do that by integrating key product’s CAD details into the online published model, thus allowing personalization to happen right from the e-shop.
CUSTOMER 3D VALIDATION
Enable customers to choose different options for a product and to create their own configuration.
The product customization process happens exclusively online, linking customers’ unique preferences directly to the manufacturing line.
We do that by integrating key product’s CAD details into the online published model, thus allowing personalization to happen right from the e-shop.
AUTOMATIC ORDER PROCESSING
We created an infrastructure that is able to update any information about a product in real-time throughout the design, production, or e-commerce channels.
All edits made to online listed products are directly linked to the garments’ CAD files. This way our system automatically generates unique cut or print files, based on the client’s data input ready to be launched into production.
NESTING
Automatic & Efficient Nesting with:
Nest EXPERT and AutomART Nest Add-on automatically generate the most efficient print-to-pattern layouts (markers) in two file formats, one for digital printing and one for cutting. The solution relies on one of the most efficient nesting algorithms on the market and is adapted to both single and multi-machine, multi-core parallel processing.
PRINTING & SUBLIMATION
Unified CAD product design & artwork manipulation processes using just one CAD system.
Import any tech decoration files (EPS, PDF artwork, embroidery files, laser engraving files). Accurately position, adjust and decorate any CAD patterns and automatically grade decorated parts while keeping artwork proportions for each size. Automatically create EPS, PDF print, and production files.
CUTTING
Precise and Efficient Cutting with:
Vision CUT is an optical detection system designed to ensure perfect match between a cut file and digitally printed fabric that may have been distorted during printing or handling. Efficient Collection of Cut Pieces with Cut COLLECT, a pick-by-light-drop-by-light system for cut pieces. It is designed to help the operator of the cutting system identify and place cut pieces into appropriate sewing containers.
SEWING
Automatically translate any declared CAD data into a beautiful, fully customizable and accurate TechPack
Comes as a PDF and is easy to edit, share and store as a company digital asset. Even complex patterns are now automatically converted into logical, visually appealing Tech Packs without the need of using other tools outside your CAD system.
PRODUCT FULFILLMENT
Gemini translated the manufacturing flowcharts into a digitized process so they can be easily used by anyone working in garment production, not only by pattern constructors. The entire organization can access the data instantly and you save time, control costs and supplies, know exactly how the product looks like before it is manufactured, and considerably diminish human error at the end of the production line.
LABELING
Automated label and barcode generation systems, are all possible using one single CAD system. There is no need for a parallel design process run with other software tools. Create beautiful labels that automatically displays information using variable data such as Product Name, Size, product Care Info, and other.
COST CONTROL ESTIMATES
Accurately visualize manufacturing costs by automatically integrating fabric pricing details into your BOM (BillOfMaterials). The complete automatization of the process allows to obtain real-time cost calculation and to manage also the flow of information for associated manufacturing processes.
ERP INTEGRATION
ERP integrations can easily be performed through modern APIs.
E-COMMERCE ORDER STATUS
The order status page updates in real time as the status changes. This helps you to fulfill orders and communicate with your customers in a timely manner, leading to higher satisfaction and return business.
DEVELOP GARMENT PATTERNS
Seamless Print-To-Pattern Integration with:
When used in combination with AutomART Add-on, Creative STUDIO allows the user to import, place, layer and manipulate printable artwork directly inside the pattern shapes. Special functions, such as grading and automatic matching across seams ensure perfect print quality for each size and with minimum effort.
3D VALIDATION
Convert any patterns into 3D actionable products
Visualize CAD patterns on a 3D avatar with its aesthetics and physical properties.
PUBLISH TO E-COMMERCE
Now able to take your products to market in a matter of seconds with:
Publish true-to-life 3D products on your e-shop or PDF look-book and enjoy zero inventory business model.
PRODUCT CUSTOMIZATIONS
Enable customers to choose different options for a product and to create their own configuration.
The product customization process happens exclusively online, linking customers’ unique preferences directly to the manufacturing line.
We do that by integrating key product’s CAD details into the online published model, thus allowing personalization to happen right from the e-shop.
CUSTOMER 3D VALIDATION
Enable customers to choose different options for a product and to create their own configuration.
The product customization process happens exclusively online, linking customers’ unique preferences directly to the manufacturing line.
We do that by integrating key product’s CAD details into the online published model, thus allowing personalization to happen right from the e-shop.
AUTOMATIC ORDER PROCESSING
We created an infrastructure that is able to update any information about a product in real time throughout the design, production, or e-commerce channels.
All edits made to online listed products are directly linked to the garments’ CAD files. This way our system automatically generates unique cut or print files, based on the client’s data input ready to be launched into production.
PRODUCT FULFILLMENT
Gemini translated the manufacturing flowcharts into a digitized process so it can be easily used by anyone working in garment production, not only by pattern constructors. The entire organization can access the data instantly and you save time, control costs and supplies, know exactly how the product looks like before it is manufactured, and considerably diminish the human error at the end of the production line.
LABELING
Automated label and barcode generation system, are all possible using one single CAD system. There is no need for a parallel design process run with other software tools. Create beautiful labels that automatically displays information using variable data such as Product Name, Size, product Care Info, and other.
COST CONTROL ESTIMATES
Accurately visualize manufacturing costs by automatically integrating fabric pricing details into your BOM (BillOfMaterials). The complete automatization of the process allows to obtain real time cost calculation and to manage also the flow of information for associated manufacturing processes.
ERP INTEGRATION
ERP integrations can easily be performed through modern APIs.
E-COMMERCE ORDER STATUS
The order status page updates in real-time as the status changes. This helps you to fulfill orders and communicate with your customers in a timely manner, leading to higher satisfaction and return business.