Reduce errors for parts handling and storage, using Gemini's fast and accurate pick-by-light drop-by-light system
18000+ installations
in more than 40 countries
18 years
of development, learning and processes improvement
10 million +
pieces identified and collected
Just-in-time production and mass customization system
developed for any automatic single ply or high ply cutter with conveyor table
How does CutCOLLECT work?
Gemini CutCOLLECT comes with a full pick-by-light drop-by-light system, with configurable scenarios and rules to fit later stages in manufacturing flow. This complete integration dramatically reduces the errors in parts handling and storage, providing a solid infrastructure for just-in-time production and mass customization. The application helps to collect the cut parts by highlighting the next piece or the next group of pieces to be collected and by printing the corresponding label for them. Gemini CutCOLLECT is developed for any automatic single-ply or multi-ply cutter with a conveyor table.
Reduce errors
Collect the highlighted cut parts and place them correctly based on the corresponding label printed for them.
Speed up the process
Pick-by-light drop-by-light system, with configurable scenarios and rules for just-in-time production.
Improve accuracy
CutCOLLECT displays order details and you know exactly what is the collecting status and the number of damaged pieces.
Increase versatility
CutCOLLECT can be easily deployed on any cutter. Also, manages orders with products form multiple fabrics.
CutCOLLECT
Pick by light system
SAVE TIME with automations
Pick by Light can easily be configured to add performance and efficiency and is ideal for high-speed sortation processes. The functionality is as simple as it is intuitive and as fast as it is self-explanatory: the pieces to be collected in the current collecting step will be highlighted and colored according to the colors set for each user. Depending on the pieces dimension, on the depositing surfaces (BDO and/or SDO), the location where the pieces must be placed will also be highlighted.
Be more EFFICIENT in your logistics
Complete data report with over 10 types of order information:
- total markers from the current order
- collected markers
- loaded pieces
- collected pieces
- KO number
- number of unique pieces
- number of uncollected pieces
CutCOLLECT
Main Features
- Collecting strategy: bundle by bundle, model by model, size by size, etc.
- Manually or automatically loaded markers
- Warning messages specific to each user
- Automatic optimization
- Projection marker matching
- Bundling of pieces
- Collecting status
- Drop off area drop-by-light assistance
- Reports
- Notifications
- Barcode reading
See all features 
Pricing
Own it or rent it? CAPEX or OPEX? Lifetime or SaaS?
- Appointed distributor
- Lifetime license
- Encripted USB dongle
- FREE Software Update 1st year
- FREE Standard Support 1st year
Testimonials
Maria Lucia Hohan,
Founder @ Maria Lucia Hohan
Since 2009 we have implemented Gemini CAD Systems’ software solutions to achieve product development and manufacturing. We chose to collaborate with Gemini CAD Systems due…
Grigorela Dimitriu,
CEO & Founder @ YOKKO
The software provides all the features necessary for a garment factory regardless of its size. It’s easy to use and learn. Offers an excellent price-quality…
Tatiana Crihan,
Owner @ Tania BLU
The use of the Gemini program meant a radical change in the way things operate at the company where I used to work in 2007.…
FAQs
Find answers for common questions about Cut Collect and Gemini experience
The calibration procedure consists in adjusting some parameters from the software application so that the operations performed by the cutting machine can be executed according to the required precision parameters. The calibration parameters are saved by the software application in configuration files called calibration files, in the Topography folder.
The procedure of calibration is applied at the first installation of the system when the current calibration is no longer functional and certain precision and functionality errors occur or when some hardware modifications are being performed in the system (the equipment is being replaced, or its physical position is modified), when the cutter origin is modified.
None. The collection of the pieces will be done automatically and will be highlighted indicated in both places: in the collection and in the storage area.
The collecting process it is made in function of the collecting strategies. A strategy gives the method for calculating the groups of pieces as an input for the collecting process. Also a strategy can specify the output during the process – output on the pieces, output on the storage area, output on the display monitor, output on the printing labels, etc.