Cut
COLLECT

Just-in-time production and mass customization system

Reduce errors for parts handling and storage, using Gemini’s fast and accurate pick‑by‑light drop‑by‑light system developed for any automatic single-ply or high-ply cutter with conveyor table.

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19.000+ installations

in more than 50 countries around the globe

18 years

of development, learning and processes improvement

10+ million

pieces identified and collected with CutCOLLECT

  • Save time with automations

Pick-by-light can easily be configured to add performance and efficiency and is ideal for high-speed sortation processes. 


The functionality is as simple as it is intuitive and as fast as it is self-explanatory: 

the pieces to be collected in the current collecting step will be highlighted and colored according to the colors set for each user. 


Depending on the pieces dimension, on the depositing surfaces (BDO and/or SDO), the location where the pieces must be placed will also be highlighted.

  • Be more efficient in your logistics

Cut COLLECT visually guides operators to pick the correct fabric parts, in the right quantities and the proper sequence. This reduces errors and defects and increases productivity by eliminating a common source of wasted time like checking and re-checking instructions. Complete data report with various types of order information:

  • total markers from the current order
  • number of uncollected pieces
  • number of unique pieces
  • collected markers
  • collected pieces
  • loaded pieces
  • KO number

How does Cut COLLECT work?

Gemini Cut COLLECT comes with a full pick‑by‑light drop‑by‑light system, with configurable scenarios and rules to fit later stages in manufacturing flow. This complete integration dramatically reduces the errors in parts handling and storage, providing a solid infrastructure for just‑in‑time production and mass customization. The application helps to collect the cut parts by highlighting the next piece or the next group of pieces to be collected and by printing the corresponding label for them. Gemini Cut COLLECT is developed for any automatic single-ply or multi-ply cutter with a conveyor table.

Reduce errors

Collect the highlighted cut parts and place them correctly based on the corresponding label printed for them.

Speed up the process

Pick-by-light / drop-by-light system, with configurable scenarios and rules for just-in-time production.

Improve accuracy

Cut COLLECT displays order details and you know exactly what is the collecting status.

Increase versatility

Cut COLLECT can be easily deployed on any cutter. Also, manages orders with products from multiple fabrics.

Key Features of Cut COLLECT

  • Reports
  • Notifications
  • Collecting status
  • Bundling of pieces
  • Automatic optimization
  • Collecting strategy: bundle by bundle, model by model, size by size, etc.
  • Manually or automatically processed markers
  • Warning messages specific to each user
  • Drop off area drop-by-light assistance
  • Projection marker matching
  • Order details